China equips the world with intelligent power equipment
Intelligent manufacturing is the core of China’s industrial transformation and upgrading under the new normal. China’s power equipment industry should firmly grasp the opportunity of made in China 2025 and Industry 4.0 development strategy, actively integrate into the wave of intelligent manufacturing, and effectively promote the transformation and upgrading of China’s power equipment industry from “manufacturing” to “intelligent manufacturing”.
Shandong Huaquan Power Co., LTD., as a world-class power equipment r&d and manufacturing enterprise, mainly produces intelligent power equipment and new-energy lithium battery energy storage equipment. Covering an area of 27,000 square meters, Huachun digital factory has established a digital production process from intelligent equipment to information management platform, realizing the transformation from “manual work” to digital, networked and flexible production of intelligent manufacturing.
Automatic intelligent assembly line is one of the core technical equipment of the company’s digital manufacturing workshop. The workshop introduces industrial robot and establishes IGBT automatic assembly robot, complete machine and module automatic assembly production line, which greatly improves production efficiency and ensures product stability.
Intelligent test system and equipment is an important platform to guarantee product manufacturing quality. The workshop is equipped with various testing equipment and platforms. At the same time, intelligent test system and equipment are integrated with MES and QMS data of manufacturing system and quality management information system to realize the whole process traceability of products in the test environment.
Improve the production efficiency is an important goal of the digital workshop, digital workshop equipped with the AGV intelligence transportation system, production materials distribution personnel according to the requirements of pipeline, at any time through terminal to send material request, AGV control system and MES system integration, according to the situation of material requirements, real-time scheduling AGV vehicle for material delivery.
In order to ensure the efficiency and capacity of storage, the digital workshop of the company has established an intelligent three-dimensional warehouse, realizing the whole process of intelligent storage. Three-dimensional warehouse application WMS management system, bar code and electronic label technology, MES, ERP and other system data integration, to achieve fine and intelligent management of materials.
Digital collaborative design platform is an important platform for the efficient transformation of digital workshop from design to manufacturing. By designing software, simulation software and product lifecycle management (PLM) system, the combination of digital system design platform is established, based on experience from design and reasoning, sensitivity to structure, mechanical power, vibration, and so on carries on the simulation and analysis, to realize long distance remote collaborative design and product whole life cycle management.
Information and efficient collaboration is an important guarantee for the operation of digital workshop. ERP, PLM, MES and other information systems are integrated to realize the connection and sharing of manufacturing and related business systems and information. ERP system as the core, set the digital workshop information management platform, through production, logistics, purchasing, inventory, finance, etc. The whole process of information platform, and optimize the business process, improve the management efficiency and benefit, PLM adopts full lifecycle management system, from the market demand, product development and production of seamless connection, to the production assembly and MES system for digital development provides a large amount of data, such as strong support lean production.
In the future, Huaquan Power intelligent manufacturing digital workshop will continue to build an international leading digital factory relying on advanced technology innovation platform, continuously supply high-quality and efficient power equipment to the world, and strive to achieve the goal of Huaquan Power equipment China and equipment the world!
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China as a national high-tech enterprises, the national intellectual property advantage enterprises, shandong gazelle, high-end equipment manufacturing industry leading enterprises, weifang, shandong province, intelligent manufacturing enterprises, weifang benchmarking intelligent manufacturing model enterprise “, “advanced enterprise of weifang economic development zone, is a based on the traditional manufacturing industry upgrade of informatization and industrialization fusion modern enterprise!